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Pressed for Details: Hybrid car powers home during blackout

John Sweeney with the inverter that allowed him to power his home with his Prius during the recent power outage after the Dec. 11 ice storm. (Photo by Lisa Aciukewicz)
John Sweeney with the inverter that allowed him to power his home with his Prius during the recent power outage after the Dec. 11 ice storm. (Photo by Lisa Aciukewicz)
After losing our home’s power in the December ice storm, we used our Toyota Prius as an emergency generator for the four days we were without electricity. The story has spread across the Internet, and many people have asked Mary and me how we thought to use our car as an emergency generator, how we wired it up, and how well it worked.

As background, I am an electrical engineer. My senior project in college (during the energy crisis of the 1970s) was a paper design of a hybrid car. This led me to closely follow the development of the Prius, as well as to purchase one of the earliest current-generation Priuses in Harvard. There are several online forums where people discuss the technical details of the car, and I watch and participate in them as time permits. In these forums people have described various means of getting emergency power out of the Prius.

Our summer house is a sailboat and we power it completely with the power of the wind. On the sailboat, we have two windmills that charge very large 12-volt batteries. We run the refrigerator, lights, computer, and navigation electronics from this stored energy. Part of the system is a large inverter that takes 12-volt direct current (DC) and creates 120-volt alternating current (AC), the same as standard household power. We use the 120-volt AC to run many appliances exactly as we would at home, such as a microwave oven, cell phone chargers, rechargeable flashlights, and standard laptop power adapters.

At home, we are very energy conscious, and we have a whole-house electric meter that sits on the counter in the kitchen, as well as several small “kill-a-watt” meters to measure the power used by individual appliances. Simply by being aware of our power usage, we cut our electric bill by roughly $50 per month.

With this background, it seemed like using the Prius along with an inverter would be a simple and cost-effective solution to our power-outage problem.

The 12-volt system in the Prius is slightly larger than that in a normal car because all the accessories such as coolant pumps and power steering are electrical rather than driven off the engine.

One of the components in the Prius is a specialized DC-DC converter that uses energy out of the drive battery at roughly 200 volts DC to create 12-volt DC. Twelve volts is the “nominal” voltage of a 12-volt power system in the Prius as well as other standard cars; in actual usage the 12-volt system runs from 13.7 volts to 14.4 volts. In the Prius, the DC-DC converter (which is equivalent to the alternator in a normal car) is limited to 100 amps. Power = volts × amps, so in the Prius, we can get a total of 13.7 × 100 = 1,370 watts out of the 12-volt system. From the online forums, it turns out that the internal Prius electronics take about 300 watts, which leaves about 1,000 watts available for external use, and I had a 1,000-watt inverter in my basement.

How I did it

Because an inverter uses quite a bit of current, I put it close to the 12-volt source and used large diameter wires. In the 2004 and later model years, the 12-volt battery is located in the rear of the car on the passenger side, so I wired the inverter directly to the 12-volt battery, attaching the wires right to the bolts on the battery posts. This location also has an easy way to route the fat 12-volter wires, and leave the inverter sitting in the hatchback area semipermanently.

IF YOU WANT TO TRY THIS AT HOME

Here are some safety tips for readers tempted to try something similar:

1. Do not use an inverter larger than 1,000 watts because this can overload and damage the Prius 12-volt system. Keep in mind that running the inverter close to the 1,000-watt limit could also overload it because the startup power to many appliances greatly exceeds the steady-state power.

2. Follow normal safety procedures when dealing with the Prius 12-volt system. You should feel completely comfortable changing the 12-volt battery in the Prius by yourself before you attempt to make any changes to that system.

3. The Prius is a super low-emissions vehicle with a very efficient catalytic converter. In contrast, a standalone generator lacks a catalytic converter. Although the Prius is less risky than a standalone generator, the exhaust should be routed outside to eliminate the possibility of carbon monoxide poisoning. Carbon monoxide is extremely dangerous and has no odor.

I ran a long high-capacity extension cord from the 120-volt plug on the inverter into the house. Inside the house I plugged the “kill-a-watt” meter into the extension cord to make sure I wasn’t over the 1,000 watts the inverter/Prius could supply. From there, I plugged in the refrigerator and freezer that were stuffed full of our frozen food for Christmas dinner (remember that this was a freezing-rain storm, and because the temperature varied around freezing we could not simply put this food outside as many bloggers have suggested). In addition, we ran the woodstove fan, the TV (we get over-the-air HDTV so it didn’t matter that the cable system was out), and several lights at night.

In the Prius, I put the car in “ready” mode, which means it is completely on and ready to drive. I left it in park and applied the emergency brake. I also turned off all accessories, particularly the climate control system, headlights, and stereo because these use the most power. In this mode, the car is fully on, and the gasoline engine will start if the drive battery voltage gets low due to the draw on the 12-volt system. If the climate control system is on, the car will run the engine if it senses the need for heat or cooling.

In this mode, the gas engine ran roughly five minutes every half hour to charge the drive battery. Over the four days we ran the house from the Prius, we used about 17 kilowatt hours of energy, and the car burned about five gallons of gas.

This could have been done using a nonhybrid car, but it would also have to be on, which means the gas engine would be idling constantly. My other car uses about a half gallon per hour idling, so if a normal car had been used it would have burned 40 gallons of gas during the 80 hours of “emergency generator” usage.

I am not the first person to use the Prius in this manner, and I would like to give credit to the other folks in the Prius technical community who have done the research making this possible. Bob Wilson wrote up the same technique for the second-generation Prius (http://home.hiwaay.net/~bzwilson/prius/priups.html). “Hobbit” used an uninterruptible power supply tied into the current, third-generation Prius to run a sump pump (http://www.cleanmpg.com/forums/showthread.php?p=25346). “Hobbit” also explained how to change the 12-volt battery in the third-generation Prius and provided some good pictures of the battery location and hookup (http://www.techno-fandom.org/~hobbit/cars/prius-12V/ela/ela.html).

It would be possible to get much more power out of the car if you wanted to connect directly to the 200+-volt drive battery. However, this technique is probably best left to the car designers because they have the knowledge to design it safely and economically.

In summary, the Prius is ideally suited for use as an emergency generator, in addition to being a great car in its own right. I believe that this use of a car will seem normal in five to 10 years when we have plug-in hybrids and pure electric cars available to the general public. In addition, we will have implemented a “smart grid” that can charge the electric cars during nonpeak hours and potentially store renewable energy from intermittent sources such as wind and solar.

Filed under: Features
Comments
 
1
Dave Cutchin (PhD)   Report this comment   
Thursday, April 30, 2009 at 6:27 PM
We have a 06 Prius. Great car. Soon after we got it I thought about using it as an emergency generator, but never did anything. Suppose there were a lot of us. Congratulations to John on realizing the dream. Hope Toyota makes the system a standard or optional feature.

I presume that John ran an extension cord from the inverter to the appliances he wanted to keep operating. No mention of his running the power from Prius into the house wiring; although that might not be such a complicated approach since there are now so many solar electric systems pushing power into house wiring.
2
Bill Seavey   Report this comment   
Sunday, May 03, 2009 at 9:11 AM
I was so pleased to see this detailed (in Sierran Magazine). I have been working with inverters and small scale garageable solar electric systems for some time, which led me into research on gasoline alternatives and electric vehicles in particular (want to write a book on latter subject). See my sites above. I knew I could emergency power some basic electronics and lights in my house by connecting an inverter (I have a 1200 watt one I got for only $100!) to my car's house battery, while idling the car. But I had no clue about how long the battery would stay charged, and how much stinky gasoline would be consumed. I don't have a Prius, but I do have a Honda Accord hybrid--at this point I don't think you can get the same results as you do with a Prius. THIS is defintely a reason to get a Prius, and I would love to be able to also find out how I could tap into the Nickle Metal Hydride battery pack for even more power. Another reason to get a Prius would be a conversion to a plug-in (cost about $10,000 at present to get up to 100 mpg). I'm cheap so I might look for a used Prius (they are now more available, circa 2004 or 2005) in the neighborhood of $13,000-$15,000 or so. Oh, you might need a subpanel if you're going to wire the inverted power from the car battery (or a small solar system) directly into your house, this would isolate just the appliances you wanted powered up by "alternative" sources, such as one refrigerator. Write me with any of your thoughts and experiments.
3
mike lind   Report this comment   
Sunday, May 03, 2009 at 3:38 PM
FYI recently purchased a APC 10KVA UPS for a computer system, they are expensive over 5 grand, but the batters are 190v gell cell packs, closer to the Prius if its voltage is really 200v, also other UPS makers use higher voltages
food for thought
4
Kevin Purdy   Report this comment   
Wednesday, June 17, 2009 at 1:42 PM
John Sweeney, you are awesome. That RPI education and the senior paper really paid off.
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